Electrolux ICON Professional E48DF76EPS Service Manual

130, 36 & 48 INCHDUAL FUELRANGES SERVICE MANUAL 5995461133 5/2006

10Testing Function and temperature selectorsThe function and temperature selectors both use a Piher N-15 10 K ohm pot. Note that the tolerance on th

1003. Remove the two screws holding the temperatureselector to the control mounting plate, push thecontrol forward and to the side, and pull the contr

1012. Remove the top burner igniter switch.3. Using a 5/8" wrench, disconnect the aluminumtubing from the rear of the valve.4. Using a 5/16"

1022. Remove the (3) screws holding the kick panelassembly to the front of the range.3. Pull the kick panel forward to disengage the pinsfrom the side

1033. Disconnect the (2) wire hangers, holding elementto the ceiling of the oven.4. Pull the broil element into the oven and disconnectthe wires.Remov

1042. Remove the (2) screws holding the smokeeliminator to the top of the oven and drop theeliminator into the oven.Removing the oven sensor:1. Remove

1052. The light cover pulls straight off and the light bulbpulls straight out.Removing the oven door latch assembly:1. Disconnect power and remove the

1062. Remove the (8) screws, four on each end, holdingthe back cover to the side panels and lift the backcover off.Removing the convection fan motor:1

107Removing the rear air channel:1. Disconnect power, remove the back cover and therear air channel cover.2. Remove the (5) screws holding the air cha

1082. Remove the (2) screws holding the switch to themounting bracket. Drop to switch down anddisconnect the wires.Removing the pressure regulator:1.

1095. Grab the bottom rear corner of the side panel androtate the side panel counterclockwise until the frontedge of the side panel is parallel with t

11SPECIFICATIONS30" Dual-Fuel Freestanding Range• Product Weight – 260 Lbs.• Electrical Requirements – 240 Volts AC, 4-wire,60 Hertz, 30 Amps Ded

110Removing the door rollers:1. Remove the side panel, and on the 36 inch modelsremove the filler.2. Remove the (3) screws holding the roller accesspa

111NOTES

112

1230" DUAL-FUEL FREESTANDINGRANGECONTROL PANEL FEATURESElectronic Oven Control YesFormed Stainless Steel Platform YesLarge Professional Skirted K

13NOTE: Always consult local and / or nationalelectric codes. Refer to Product InstallationGuide for detailed installation instructionson the web at w

1436" Dual-Fuel Freestanding Range• Product Weight – 378 Lbs.• Electrical Requirements – 240 Volts AC, 4-wire,60 Hertz, 30 Amps Dedicated Circuit

1536" DUAL-FUEL FREESTANDINGRANGECONTROL PANEL FEATURESElectronic Oven Control YesFormed Stainless Steel Platform YesLarge Professional Skirted

16NOTE: Always consult local and / or nationalelectric codes. Refer to ProductInstallation Guide for detailed installationinstructions on the web atww

1748" Dual-Fuel Freestanding Range• Product Weight – 540 Lbs.• Electrical Requirements – 240 Volts AC, 4-wire,60 Hertz, 50 Amps Dedicated Circuit

1848" DUAL-FUEL FREESTANDINGRANGECONTROL PANEL FEATURESElectronic Oven Control YesFormed Stainless Steel Platform YesLarge Professional Skirted

19NOTE: Always consult local and / or nationalelectric codes. Refer to ProductInstallation Guide for detailed installationinstructions on the web atww

2ATTENTION!!!This service manual is intended for use by persons having electrical and mechanicaltraining and a level of knowledge of these subjects ge

20Sample wiring diagram of the large oven sectionAlways use the diagram with the productSAMPLE WIRING DIAGRAM FOR OVEN SECTION 30 INCH 36 INCH AND LAR

21Sample wiring diagram of the small oven sectionAlways use the diagram with the productBROILELEMENT 3000 W.240V6 PASS4 PASSBAKEELEMENT2100 W 240VSAMP

22GNGNLOW VOLTAGE CABLEBKBKBKBKBKBKBKBKBKBKBKWWWRRGROUND STUDL1NL2WIRE COLOR CODEW - WHITER - REDY - YELLOWO - ORANGEBK - BLACKBR - BROWNBL

23SECTION A - OWNERS GUIDESafetyIMPORTANT SAFETY INSTRUCTIONSSafety PrecautionsDo not attempt to install or operate your appliance untilyou have read

24not extend over adjacent burners.• Always check the positions of the control knobsto make sure the cooktop is off when you arefinished cooking.• Bef

25clothing or other flammable materials contactheating elements or interior surfaces of the ovenuntil they have had sufficient time to cool.• Do not b

26Feature OverviewBefore using your range, become familiar with the fea-tures and control panel layout. See drawering below fora detailed control pane

27Cooktop FeaturesPROPER BURNER ADJUSTMENTSThe color of the flame is the key to proper burneradjustment. A good flame is clear, blue and hardlyvisible

28Cooktop FeaturesSEALED BURNER CONFIGURATIONSOn E30DF74EPS ranges, there are a total of four burn-ers, including one burner rated at a maximum output

29IMPORTANTDo not slide the grates on the stainless steel frame.Doing so can damage the surface.FLAME ADJUSTMENTFor most cooking, start on the highest

3Safe servicing practices 2Service failure mode 8Resistance chart 9Testing the function and temperature selectors 10Function selector 10Temperature

30• Pan overhangs unit by more than 2.5 cm (1”).• Heavy handle tilts pan.• Flame extends beyond unit.Note: Always use a utensil for its intendedpurpos

31CAUTIONAlways use potholders to remove the wok standfrom the grate. Allow the wok stand to cool beforeremoving. Do not set hot wok stand on surfaces

32Simmer Burner: best used for simmering delicatesauces, etc.Standard Burner: used for most all surface cookingneeds.Large Burner: best used when brin

33OperationBEFORE COOKINGEnsure that the range has been installed by a qualifiedindividual who has tested the operation of the range inaccordance with

34and energy. Follow these recommendations for bestresults:1. Use low or medium flame heights when cooking inutensils that are poor conductors of heat

35Getting StartedBEFORE SETTING OVEN CONTROLSInstalling and Removing Oven RackSupportsALWAYS INSTALL OVEN RACK SUPPORT BEFORETURNING ON THE OVEN (WHEN

36Arranging Oven RacksALWAYS ARRANGE OVEN RACKS WHEN THEOVEN IS COOL (PRIOR TO OPERATINGTHE OVEN).Three chrome-plated Smooth-Glide™ oven racks andone

37For best results when using a single oven rack, placecookware on rack position 3.Air Circulation in the OvenFor best air circulation and baking resu

38distributes the heated air evenly to ensure uniformresults. Temperatures may be set from 170° F to 500°F. Use this function for single rack baking,

39BAKING PROBLEMSFor best cooking results preheat the oven before baking cookies, breads, cakes, pies or pastries, etc... There isno need to preheat t

4Section A - OWNER’S GUIDE 23Safety 23Safety precautions 23Definitions 23General precautions 23Liquefied petroleum (propane) gas conversion 25Features

40To change the Convection Bake temperature(example changing from 350°F to 425°F):1 After the oven has already been set at 350°F,and the oven temperat

413 Poultry should be placed breast side up, on a rackin a shallow pan that fits the size of the food. Again,the broiler pan and insert accompanying

42Broiling TimesUse the following table for approximate broiling times.Increase or decrease broiling times, or move the broil-ing pan to a different r

43Broiler Clean-Up Tips:To make cleaning easier, line the bottom of the broilerpan with aluminum foil. DO NOT cover the broiler paninsert with foil.To

44the door to allow hot air or steam to escape. Theoven may still be VERY HOT.To start a Self-Cleaning cycle:1. Be sure oven is empty and the oven doo

452. Do not drop utensils onto the grates or drag heavypots across the tops of the grates.3. Set the grates into the locating dimples gently. Donot dr

46CLEANING BURNER RINGSThe brass burner rings spread the flame evenly aroundthe burner perimeters. The burner rings must seat prop-erly in the burner

47GENERAL CLEANINGCleaning Various Parts of Your applianceBefore cleaning any part of the appliance, be sure all controls are turned OFF and the appli

48OVEN LIGHTYour new range has halogen oven lights to enhancethe view into the oven. The light assembly consists of aremovable lens cover and 20-watt

49Solutions to Common ProblemsPROBLEMNothing works.Oven will not heat.Foods overcooked.Oven does not Self-Clean.Oven light will not work.Door will not

5To replace the oven light 48Solutions to common problems 49Service failure mode definitions 51Sample warranty 52Section B - INSTALLATION INSTRUCTIONS

50PROBLEMBurners ignite but flame isextremely large, distorted oryellow.Burner flame goes out at lowsetting.Ignitors spark continuouslyafter flame ign

51Service Failure Mode definitionsRunaway TemperatureIncorrect Micro IDIncorrect EEPROM ChecksumOpen Temperature ProbeShorted Temperature ProbeMax Unl

52SAMPLE WARRANTY ALWAYS REFER TO WARRANTY WITH PRODUCTRANGE WARRANTY Y our range is protected by this warrantyIn the U.S.A., your appliance is warran

53SECTION B - INSTALLATIONINSTRUCTIONSSafetyIMPORTANT SAFETY INSTRUCTIONSSafety PrecautionsDo not attempt to install or operate your appliance untilyo

54damaged or dropped.• This appliance should be serviced only byqualified service personnel.• Some products, such as whole eggs, and sealedcontainers,

55NOTE: This range is shipped from the factorypre-set for use with natural gas. For LPconversion see the accompanying LPConversion Kit. The electrical

56• The minimum distance from the sides of therange above the countertop to combustible sidewalls must be at least 10 inches.• The E36DF76EPS and E48D

57Plan the installation so that the electrical connection, gas shut-off valve, and pressure regulator are accessiblefrom the front of the cabinet.Cuto

58E36DF76EPS and E48DF76EPS Overall Dimensions Side View30 3/8” (772 mm)Handle29 1/8” (740mm)Front Edge of Bullnose28 1/8” (714mm)Face of Control Pane

59HandleFront Edge of BullnoseFace of Control Panel/Oven DoorRear of Control Panel/Oven Door28 1/4”(718 mm)27 3/8”(693.7mm)25 5/8”(652 mm)24 18”(612.5

6Oven heats in convection bake but convection fan does not operate 84Oven does not heat in convection bake but the convection fan runs 85Oven does not

60INSTALLING THE ANTI-TIP BRACKET (FOR 30”, 36” & 48” MODELS) WARNINGThe 30”, 36” and 48” ranges require an anti-tip device. Before insta

61INSTALLING THE ANTI-TIP BRACKET (FOR 30”, 36” & 48” MODELS) WARNINGThe 30”, 36” and 48” ranges require an anti-tip device. Before instal

62INSTALLING THE ANTI-TIP BRACKET (FOR 30”, 36” & 48” MODELS) WARNINGThe 30”, 36” and 48” ranges require an anti-tip device. Before instal

63GAS REGULATOR AND ELECTRICAL CONDUIT LOCATION

64InstallationINSTALLING THE 30”, 36” & 48” RANGEOPTIONAL BACKGUARDSYour Electrolux IconTM range was shipped with abackguard in place. These instr

65REMOVING THE OVEN DOOR(S)WARNINGDo not attempt to disengage the hinge catches withthe door removed from the oven. The hinge springscould release cau

66MAKING THE ELECTRICAL CONNECTION WARNING• Models E30DF74EPS, E36DF76EPS andE48DF76EPS must be connected to agrounded, metallic, permanent w

673 Connect the red appliance wire to the red (L2)power supply wire in the junction box.Connecting the Green Appliance Wire to a GroundedSupply Wire o

68MAKING THE GAS CONNECTIONBefore sliding the range into the cabinet, connect a flex-ible gas connector to the gas shut-off valve previouslyinstalled

69OperationVERIFYING THE OPERATIONNOTE: REFER TO THE USE AND CARE MANUALFOR DETAILED INSTRUCTIONS.Before beginning the test procedure, ensure that all

7Removing the smoke eliminator 103Removing the oven sensor 104Removing the rack support 104Removing the oven light 104Removing the oven latch assembly

70SECTION C - THEORY OFOPERATIONGas flowThe incoming gas flow is connected to a pressure regu-lator, which is mounted to the rear of the range.A press

71flowing through that section of the valve. In the lowposition the gas flow through the valve is through thebypass orifice, located on the side of t

72When the gas leaves the orifice it passes through theair shutter. The moment of the gas passing throughthe air shutter creates a vacuum, which draw

73Top burner ignition and reignition systemThe burner ignition and reignition system is made upof the ignition switches, that are mounted to the topbu

74burner igniter’s each. If the range has six top burnersIb1 would represent three igniters and Ib2 would repre-sent three igniters. The resistor R1i

75convection fan motor mounted to the rear of the oven,oven high temp limit mounted between the burner boxand the top of the oven,automatic door locki

76dropped from the tap, and comparing the two, the con-trol makes up for any variances in the control’s resis-tance.123As the thermostat knob is turne

77the conviction filter into the oven. The air circulatesthrough the oven and is drawn back to the fan bladethrough the holes in the side of the fan

78The air is then exhausted down a channel mounted tothe rear of the oven to the floor underneath the range.The self-cleaning cycle.When the oven is s

79SECTION D -TROUBLEINGSHOOTINGNOTE: Always check the wiring and pin/plug connectors before replacing any component.IndexElectrical components will n

8Service Failure ModeRunaway TemperatureIncorrect Micro IDIncorrect EEPROM ChecksumOpen Temperature ProbeShorted Temperature ProbeMax Unlock Time Exce

80FAILUREElectrical components will notoperate.Flame too large and yellow ontop burner.Flame too small on topburner.Flame goes out, when valveis turne

81FAILUREOne top burner, not burningproperly.Top burner valve difficult toturn.Igniters do not spark when theburner knob is turned to thelite position

82FAILUREOven does not operate in anyfunction.CHECK1. Are the front panel LEDsindicating a service failure mode?2. With the thermostat and selectortur

83FAILUREOven temperature off morethan 10°Oven does not operate inbake.CHECK1. Remove power from the range.Disconnect plug P5 fromelectronic oven cont

84FAILUREOven does not operate inbroil.Oven does not heat in con-vection bake and the convec-tion fan does not run.Oven heats in convectionbake but co

85FAILUREOven does not heat in con-vection bake but the convec-tion fan runs.Oven does not heat in con-vection roast and the convec-tion fan does not

86FAILUREOven does not heat in con-vection roast but the convec-tion fan runs.Oven heats in convectionroast but convection fan doesnot operate.LEDs do

87FAILUREOven does not operate in self-cleaning.One oven light does not light.Both oven lights do not light.CHECK1. Are the front panel LEDsindicating

88SECTION E - TEARDOWNThis section will describe how to remove componentsfrom the range. Unless stated, the procedure will bethe same on all models.

892. Using the burner tool, unscrew the brass ringholding the burner head to the burner tube and liftthe burner out of the drip pan.3. Unplug the igni

9Max lock Time Set the oven up for a clean cycle. Does the latch motor turn?exceeded (motor No. Check the voltage applied to the latch motor. If lin

90Removing the knob bezels:1. Remove the knob.2. Remove the two screws holding the bezel to thecontrol panel.Removing the backsplash:1. Remove the gra

91Removing the burner tube:1. Remove the spill tray.2. Using a 5/16 inch driver, removed the two screwsholding the burner tube to the burner box.3. Sl

922. Remove the (4) screws holding the front spill traytrim to the front spill tray support.Removing the front spill tray support:1. Remove the spill

93Removing igniter module:1. Disconnect power, remove the spill tray and left rearburner tube.2. Remove the (6) screws holding the igniter moduleacces

94Removing electronic oven control board:1.Disconnect power, remove the spill tray, left front andrear center burner tube assemblies.2. Remove the (8

953. Disconnect the wires from the transformer, removethe two screws holding the transformer to the top ofthe oven and lift the transformer out.Removi

962. Remove the (2) screws holding the door handle tothe outer door liner.Removing the oven door:1. Rotate the hinge locks to the door so that when th

97Removing the oven door cams and springs:1. Remove the inner door liner assembly.2. Remove the (2) screws holding the spring shield tothe inner liner

982. Remove the (4) screws holding the air baffle to theto the inner glass shield and lift the air baffle off.Removing the oven door inner glasspackag

992. Remove the (4) screws holding the grill to thefront of the range.3. Remove the (4) screws holding the grill to thecontrol panel and lift the gril