ServiceManualWasherextractorW555HTypeW.55.H4389038-40/ENServicemanualinoriginallanguage2012.02.24
10Dooranddoorlock5Dooranddoorlock5.1DoorlockThedoorlockconsistsof:•Anactuatorthatlocksthedoorlockandalsohasonebuilt-inmicroswitch.Theactuatorisbi-stab
Dooranddoorlock11Demountthedoor.Demountthetrimpanel.Disconnectthedoorlockcablesanddemountthedoorlock.g.7578④Mountthenewdoorlockandconnectthecables.Mo
12DooranddoorlockEmergencyopeningofdoorlockThedoorcanbeopenedbypressingtheemergencyopeningbutton.Toaccesstheemergencyopeningbutton,removethefrontpanel
Motorandmotorcontrol136MotorandmotorcontrolTakecarewhenmeasuringthemotorcontrolsystemsinceallcomponentshaveapotentialdifferenceofapproximately300Vinre
14Motorandmotorcontrol6.2ReplacementofmotorDisconnectthepowertothemachine.Demounttherearpanel.Disconnectthemotorcableandunscrewtheearthscrew.Removethe
Motorandmotorcontrol15Demountthemotor.Startwiththebolttotherightandthenthebolttotheleft.g.7581⑦Mountthenewmotor.Startwiththebolttoleftandthentheboltt
16Heating7Heating7.1ReplacementofheatingelementDisconnectthepowertothemachine.Demounttherearpanel.Removethebelt(A).Ag.7579⑧Disconnecttheconnectorstot
Heating17Loosenthebolttotheheatingelementandgentlypushonthemiddleoftheheatingelementtoreleasetheange.Removetheheatingelementandinsertthenewheatingele
18Drum8Drum8.1ReplacementofdrumDisconnectthepowertothemachine.Demountthetoppanel,thefront—andbackpanels.Demountthedoor.Demountthetrimpanel.Demountthed
Drum19Demountthedrainandhosestothedrum.Drainandtypeofhosesaredependingonmachinemodel,formoreinformationrefertothesparepartslist).Demounttheairhoseandt
20DrumDisconnecttheinlethoseandtheventhosefromthedrum.Unscrewthescrewstothesidepanelsandliftofthecabinettoreleasethedrumpackage.g.7573⑬
Drum21Demountthecounterweightbylooseningthetensionstrap.g.7574⑭Loosenthetensionerholdingthedrumandremovethedrum.g.7575⑮
22DrumMountthenewdrum.Fastenthetensionerandmountthecounterweightwiththetensionstrap.Mounttheheatingelements,hosesanddraininthesamepositionasbefore.Fas
Drum238.2ReplacementofthebeltDisconnectthepowertothemachine.Demountthebackpanel.Removethebelt(A)andputthenewbeltinposition.Checkthebelttensionwithafre
24Drain9Drain9.1DrainvalveThewaterpressureinthecoldwaterintakeisusedforclosingthedrainvalve.Thereisahose(1)connectedbetweenthewaterintakeandthecontrol
Drain25ReplacementofdrainvalveDisconnectthepowertothemachine.Demountthefrontpanel.g.6215B⑱Demountthedoor.Demountthetrimpanel.Removethehosefromthevalv
26DrainMountthenewdrainvalve.Mountthedrainvalveontotheright-handbolt(B)onthesaddle.Mountthebolts(C)ontheleft-handsideofthesaddle.Tightenthebolt(B).Mou
Drain279.2DrainpumpThedrainpumpislocatedunderthedrum.Accessthedrainpumpthroughadooronthefrontofthemachine.Themotorwhichdrivesthepumpisactivatedfromthe
28Detergentcontainer10DetergentcontainerWaterconnectionsintothedetergentcontainerarettedwithdisperserswhichmixthedetergentthoroughlywithwaterandusht
Detergentcontainer2910.1ReplacementofdetergentcontainerRemovethedetergentcontainerfromthemachineandreplacewiththenewone.g.7212B2310.2Replacementofsip
ContentsContents1SafetyPrecautions...52Techn
30Detergentcontainer10.3ReplacementofreedswitchDisconnectthepowertothemachine.Demountthetoppanel.Disconnectthecablefromtheprogramunit.Removethereedswi
Controlpanel3111Controlpanel11.1Programunit11.1.1DescriptionTheprogramunitiselectronicandcomprisesacircuitboardcontainingmicroprocessor,programmemory,
32Controlpanel11.1.2ConnectionsTheprogramunitboardhasthefollowingconnections:BoardconnectorFunctionM-COMCommunication,motorcontrolD-BUSDatabusD-BUSDat
Controlpanel3311.1.3ReplacementofprogramunitDisconnectthepowertothemachine.Demountthetoppanel.DemountthecontrolknobInsertascrewdriverintheupperhole.g
34ControlpanelDemountthecoverringWhenthecontrolknobisremoved,insertthescrewdriverinthelowerholeandpressgently.Turnthecoverringcounter-clockwiseuntilit
Controlpanel35Demountthecontrolknobunitfromtheprogramunitbyunscrewingthescrewabit(4–5mm)untilthecontrolknobunitloosens.g.764033Mountthenewprogramunit
36ControlpanelRotatetheinnerknobuntilthelockingdeviceispointingdownwards.Insertthescrewdriverandpressthelockingdevice.g.749435Mountthecontrolknobonth
Controlpanel3711.2Controlknob11.2.1ReplacementofcontrolknobDisconnectthepowertothemachine.Insertascrewdriverintheupperhole.g.749137Gentlypushthescrew
38ControlpanelCoverringWhenthecontrolknobisremoved,insertthescrewdriverinthelowerholeandpressgently.Turnthecoverringcounter-clockwiseuntilitispossible
Controlpanel39Mountthenewcontrolknobontheinnerknob.Continuetopresswiththescrewdriverandturnthecontrolknobclockwiseuntilitstopswhenitisinposition.g.74
Contents13.1General...5313.2Errorcod
40I/Omodules12I/Omodules12.1GeneralThemachinecanbeequippedwitheitheroneortwoI/Omodules:•I/Omoduletype1,11or3isalwaysinstalledinthemachineatdelivery.It
I/Omodules4112.2ReplacementofI/OmoduleI/Omoduletype1,11or3andI/Omoduletype2I/Omoduletype1,11or3andI/Omoduletype2areinstalledinthesameway.Ifthemachineh
42I/OmodulesInsertthenewmoduleandmakesureitisinposition.Connecttheelectricalconnectionsinthesamewayasbefore.IfbothI/Omoduletype1,11or3andI/Omoduletype
I/Omodules43I/Omoduletype10Disconnectthepowertothemachine.Demountthetoppanel.RemovethecovertotheprogramunitandI/Omoduletype10.Removetheelectricalconne
44I/OmodulesI/Omoduletype6Disconnectthepowertothemachine.Demountthefrontpanel.Demountthedoor.Demountthetrimpanel.DisconnectthecableanddemountI/Omodule
I/Omodules4512.3ExternalconnectionstoI/Omoduletype2InputsThesignallevelmaybe5-24VDC/ACor100-240VAC.At5-24V,thesignalreferencemustbeconnectedto3andat10
46I/Omodules12.4CircuitdiagramoffunctionoptionsforI/Omoduletype212.4.1Externalcoinmeter/Centralpayment(2A)Thesignalreceivedfromexternalcoinmetersmustb
I/Omodules4712.4.2Centralpayment(2B)Tostartthemachinefromacentralpaymentsystem,thepaymentsystemmusttransmitastartpulsetothemachine.Thestartpulsecanbee
48I/Omodules12.4.3Centralpayment(2C)Thecentralpaymentorbookingsystemshalltransmitanactive(high)signaltothemachineoncepermissionhasbeengrantedtostartth
I/Omodules4912.4.4Outputsfordetergentsignalsandinputsforpausesignalsand"empty"signal,pricereduction(2D)Thegureshowsstandardfunctionaddressi
SafetyPrecautions51SafetyPrecautionsThemachineisonlyintendedforwater-washuse.Donotallowminorstousethemachine.Donothosedownthemachinewithwater.Themachi
50I/Omodules12.4.5Outputsfordetergentsignalsandinputsforpausesignalsand"empty"signal(2E)Heatingpause:Byconnectingasignaltoconnection6,youcan
I/Omodules5112.4.6Centralbooking/payment(2F)Thecentralpaymentorbookingsystemshalltransmitanactive(high)signaltothemachineoncepermissionhasbeengrantedt
52I/Omodules12.4.7MachineswithI/Omoduletype3Bymaintaininganactive(high)signalonconnection3"Pricereduction”,thepriceofthewashprogramcanbereduced.T
Troubleshooting5313Troubleshooting13.1GeneralThetroubleshootingsectionisusedtotraceerrorsinthemachinetoadefectivecomponentorunit.ThereisamemoryintheCP
54Troubleshooting13.2ErrorcodeAnerrorintheprogramorinthemachineisindicatedonthedisplaybyanerrorcodeandadescriptivetext.Theerrorcodesaredividedintodiff
Troubleshooting55ErrorcodeTextMajorMinor1HEATSINKTOOHOT2MOTORTOOHOT3NOINTERLOCK5MOTORSHORTCIRCUIT6INTERLOCKHARDWARE7LOWDCVOLTAGE8HIGHDCVOLTAGE15MOTORN
56Troubleshooting13.3DescriptionoferrorcodesandcausesMAINCOMMON10:11REALTIMECLOCKOUTOFORDERTherealtimeclockisusedbytheCPU,measuringtime,powerfailure,e
Troubleshooting57MAINWASHER11:1NOWATERWhenllingwithwater,thelevelspeciedbytheprogrammustbeattainedwithinacertaintime.Thistimeisnormallysetto10minute
58Troubleshooting11:6WATERINMACHINEThiserrorcodecanonlyariseinthecaseofrapidadvancetotheendoftheprogramorifprogramisaborted.Thiserrorcodewillalsoappea
Troubleshooting5911:16TIMEOUTHEATINGThiserrorcodeisbasedondegrees/minutes.Acheckismadeduringwaterlling.Ifthereisadrainleakagetherewillberepeatedllin
6Technicaldata2Technicaldata2.1DrawingA213DCGF4586EIJBH6BH7Kg.6733A1Operatingpanel2Dooropening,⌀255mm3Detergentcontainer4Coldwater5Hotwater6Drainvalv
60Troubleshooting11:29WATERLEVELLOWDLCULEVELHIGHTheDLCUonI/Otype10containsamechanicallevelguardwhichensuresthatthereisnowaterinthemachinewhenthelockop
Troubleshooting61DRUMMOTORCOMMON20:1O.H.DRUMMOTORNotvalidforwasherextractorswithMCU.Thiserrorcodeisactivatediftheoverheatingprotectionforthedrummotorh
62TroubleshootingDRUMMOTORMCU21:1HEATSINKTOOHOTThiserrorcodeisgeneratedbytheMCU.Thereisatemperaturesensor(NTC)mountedontheMCUcoolingangenexttothepowe
Troubleshooting6321:3NOINTERLOCKThiserrorcodeisgeneratedbytheMCU.TheMCUmustbepoweredwith230V/50or60Hzontheinterlockinputinordertodrivethemotor.Thissig
64TroubleshootingAction•Iftheerrorisastableone,itisgenerallynotdifculttolocatethedefectiveunitthroughresistancemeasurementandtestingwiththeservicepro
Troubleshooting6521:8HIGHDCVOLTAGEThiserrorcodeisgeneratedbytheMCU.TheMCUconstantlymeasuresthevoltageoverthemainsinput.Ifthevoltageistoohigh(=exceedsa
66Troubleshooting21:20NOPARAMET .SETINMCUTheprogramunithasreadfromtheMCUorI/Oboardthattheinterlockisnotactive.Thereasonforinterlockfailurecanbeaproble
Troubleshooting67INTERNALCOM.40:1I/OBOARDMISHMASHTheerrorcodeisactivatedifwrongI/Oboardisadressedtowrongpositioninthemachine.AfteraddressingofI/Oboard
68TroubleshootingINTERNALCOM.I/O41:1CHARGECIRCUITTheDLCUonI/Oboard10containsanarmingcircuitthatischargedwhenthedoorlockcoilistobeactivated.Forsafetyre
Troubleshooting69Action•Iftheerrorreturnsafterareset,andisnotcausedbyaerrorinthehatchlockorthecablesforthehatchlock,changetheI/Oboard10.
Technicaldata72.2TechnicaldataWeight,netkg102Drumvolumelitres53Drumdiametermm452Drumdepthmm332Drumspeedduringwashrpm35/54Drumspeedduringextractionrpm1
70TroubleshootingINTERNALCOM.I/OTYPE642:1INTERNALERRORReadingofA/Dvaluesoutofrange.42:2POSITIONTESTPositionvalueoutofrange.CheckthatI/Omoduletype6isst
Troubleshooting71EXTERNALCOM.PAYMENT51:22NOCBTCOMMUNICATIONMachinewithpaymentsystemusingserialcommunicationtomachine.Serialcommunicationwithpaymentsys
72TroubleshootingEXTERNALCOM.CMIS52:1CMISCOMMUNICATIONERRORCommunicationbetweenmachineandnetworkcomputerhasbeeninterrupted.Checknetworkcablebetweenmac
Maintenance7314Maintenance14.1InspecttheinteriorofthemachineInspecttheinteriorofthemachinetoensurethatnoleaksarenoticed.Duringanactualwashcycle;discon
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8Machinepresentation3Machinepresentation15642738g.7608①1Door2Motor3Heatingunit4Drum5Detergentcontainer6Controlpanelwithprogramunit7I/Omodules8Drain/D
Functioncheck94FunctioncheckMayonlybecarriedoutbyqualiedpersonnel.Afunctioncheckmustbemadewhentheinstallationisnishedandbeforethemachinecanbereadyto
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